Mixture of Cables – 392.22(A)(1)(a): Understanding NEC Guidelines
When dealing with any mixture of cables, it is crucial to follow the National Electrical Code (NEC) regulations, specifically 392.22(A)(1)(a). This guideline provides clarity on how to arrange different types of cables within a cable tray to ensure safety, compliance, and efficiency.
Mixing Cables in a Cable Tray: NEC 392.22(A)(1)(a)
NEC 392.22(A)(1)(a) through 392.22(A)(1)(c) outlines the rules for placing multiple conductor cables within a cable tray. This section ensures proper spacing and prevents mechanical damage to cables.
In a standard cable tray system, multiple conductor cables are arranged based on their conductor size and insulation. The selection of cable tray width should be made using Table 392.22(A), specifically considering the calculations in Column 2 of that table.
Cable Placement Based on Conductor Size
Cables with No. 4/0 AWG or Larger Conductors
Cables with conductors No. 4/0 AWG or larger cannot be stacked on top of each other. This restriction exists to prevent physical damage that might occur due to excessive weight and pressure. When calculating the total cable diameter for placement, it is necessary to sum the individual diameters of all cables in the tray.
For example, in an illustrated case, the total diameter added up to 12.6 inches. Since these cables contain multiple conductors inside a single jacket, proper spacing must be maintained to avoid insulation breakdown and overheating.
Cables with Smaller Than No. 4/0 AWG Conductors
On the other hand, cables with smaller than No. 4/0 AWG conductors are allowed to be stacked on top of each other. Unlike larger conductors, these cables pose a lower risk of damage from compression. Therefore, they can be placed in layers within the tray, optimizing space utilization.
Selecting the Right Cable Tray
The next step in ensuring NEC compliance is choosing the appropriate cable tray size and configuration. Based on the conductor sizes and their arrangement, the selection process must adhere to the NEC 392.22(A) table, considering spacing, mechanical protection, and heat dissipation.
Proper installation following 392.22(A)(1)(a) enhances system longevity, reduces safety hazards, and ensures the cable tray meets regulatory standards.
392.22(A)(1) Single-Conductor Cables.
Where single-conductor cables are 4/0 AWG or larger, the allowable fill area shall not exceed the values in Table 392.22(A).Where single-conductor cables smaller than 4/0 AWG are installed, the allowable fill shall not exceed 50 percent of the interior cross-sectional area of the cable tray.
Where a mixture of cables 4/0 and larger and smaller than 4/0 are installed in the same tray, the allowable fill shall not exceed the most restrictive fill area applicable.
Conclusion
When installing any mixture of cables in a cable tray, adherence to NEC 392.22(A)(1)(a) is essential. No. 4/0 AWG or larger conductors must be placed side by side without stacking, whereas smaller than No. 4/0 AWG conductors can be layered. Selecting the correct tray width from Table 392.22(A) ensures compliance, safety, and efficiency in electrical installations.
Note: According to NEC 392.22(A)(1), cable fill limits differ based on conductor size.
- For single-conductor cables 4/0 AWG and larger, refer to Table 392.22(A).
- For cables smaller than 4/0 AWG, the fill area must not exceed 50% of the tray’s cross-sectional area.
- When both types are installed together, the most restrictive fill area must be used.
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Hello, the cable size reference is incorrect. The NEC has stipulations for 4/0 and larger, stipulations for cables less that 4/0 and also rules for having both in a single cable tray.
According to NEC 392.22(A)(1), cable fill limits differ based on conductor size.
For single-conductor cables 4/0 AWG and larger, refer to Table 392.22(A).
For cables smaller than 4/0 AWG, the fill area must not exceed 50% of the tray cross-sectional area.
When both types are installed together, the most restrictive fill area must be used.
I agree with your response. I whole heartedly agree that the NEC has rules to dictate the fill based on if the cable is larger than 4/0 or smaller than 4/0.
I don’t think I explained the issue correctly. This page, that I am currently on has a couple of errors. You use the cable size No. 4 AWG instead of using No. 4/0 AWG.
At the top of the page it states the following:
-Cables with No. 4 AWG or Larger Conductors (THIS SHOULD SAY “CABLES WITH No. 4/0 AWG or Larger Conductors)
-Cables with conductors No. 4 AWG or larger (THIS SHOULD SAY 4/0 LARGER) cannot be stacked on top of each other.
-Cables with Smaller Than No. 4 AWG Conductors (THIS SHOULD SAY “CABLES WITH No. 4/0 AWG or Smaller Conductors)
-On the other hand, cables with smaller than No. 4 AWG (THIS SHOULD SAY 4/0) conductors are allowed to be stacked on top of each other.
Thank you!
Thanks for the correction. Updated the post. Much Appreciated